top of page

FOUR COLOR PAPERBOARD PACKAGING

SUMMARY

To design a paperboard package for your brand product line. This package will enclose a product of your choice. This package will be printed on the Nilpeter FB3 press in Godfrey Hall. Your design will be printed CMYK + Cold foil and will incorporate a process color picture, line art, text, screen tints, and cold foil artwork.

​

This assignment introduces you to:

  • using a structural design file… Artios CAD (.ARD)

  • Illustrator DeskPack plug-ins for managing .ard files

  • designing to a 3D object and virtual 3D rendering

  • RGB to CMYK color conversions with industry specific color profiles

  • building a process color grayscale

  • working with cold foil artwork.

​

Assignment Requirements:

  1. Design, prepare, and produce a paperboard package - Your artboard size must be 9.8 x 12 inches and you may use the preset design (download below) unless you want to create a custom die line. Creating a custom dieline is a simple process and can increase your knowledge set. Art designs must include a process color raster image as a main element of your design, line art, type, UPC/QR code, any pertinent product information, and bleeds.

  2. Unique package designs, layouts, prototypes, proofs, printing and converting are completed by everyone in group.

 

NOTE: Continuous tone raster images need to be converted from RBG to CMYK using the Coated GRACoL 2006 Profile (ISO 12647-2:2004) native to Adobe Software. Instructor should approve all images and final artwork.

​

Big, bright and light images work best; use images with enough resolution (300 ppi).

 

Estimated Time to Complete:

3 - 4 laboratory sessions

 

Design Procedures:

  1. Sketch at least 3 thumbnails - include both graphics as well as structure.

  2. Evaluate your thumbnail with the instructor to get approval before continuing to work on the best sketch.

  3. Prepare a rough layout of your package design. Evaluate with the instructor and get approval to continue work.

  4. Produce 3D prototype of package.

  5. Incorporate artwork onto structural design. Add Color strip (Download below.)   

 

Die Line Creation

You will use an ArtiosCAD “Standard” to create your custom die line. You are also welcome to create your own unique structural design. The following considerations must be taken into account:

  1. Flat die line must not exceed 9.5 x 12 inches (substrate & press limitations). A limited amount of die lines sized at 9.5 x 15 inches are also available.

  2. See video on Modifying your .ARD file with Illustrator

  3. A prototype of the dieline must be made on a Kongsberg (Sonoco) and approved by the instructor before moving forward with graphics.

 

Electronic Prepress

Your graphics will be placed onto your dieline in Illustrator. The following things must be considered in prepress:

  1. Color Management - All process color will be converted using the Gracol 2006 Coated profile.

  2. Dieline management: Use Artios CAD line type swatches.

  3. Kongsberg register marks in four extreme corners of your dieline. See video on applying trim marks.

  4. You will use a scannable color control strip in the scrap area of your layout. The .ai file is available to download at the bottom of this page. 

ASSIGNMENT SUBMISSION

​

PHYSICAL COPY (turn in at lab - corrugated folders provided for turning in assignments)

  • Thumbnails

  • Digital Hard Proof

  • Production Job Jacket

  • Prepress Checklist with items confirmed and marked off

  • 5 Printed samples flat, not converted

  • 5 Printed Assembled Packages (converted & glued/ assembled)

 

ELECTRONIC COPY (turn into Canvas)

  • Submit Electronic Lab report to Canvas

  • Submit 3D PDF of structure with Graphics on it (do this through Studio Designer in the Deskpack plug-ins)

  • Submit photograph of final printed product assembled

 

Assignments  turned in without the above listed items will receive a 2% reduction for each of the above not submitted (or submitted improperly).

Assignments are expected to be turned in by final project due date.

Paperboard Project

Paperboard Project

Paperboard Project
Corner Marks

Corner Marks

00:00
Play Video
RGB to CMYK color conversions

RGB to CMYK color conversions

00:00
Play Video
How to Make a grayscale for printing

How to Make a grayscale for printing

00:00
Play Video

DOWNLOADS

Paperboard Assignment

Paperboard checklist

Folding Carton Angles

ISO Color Control Strip

REMINDER

Graphic Communications is about problem solving. If you run into confusion about the assignment even with all of these resources, use the resources around you in LAPs, the resource tab in the semester schedule, or fellow classmates to try to solve the problem first.

An in-depth study of the problems and processes for printing and converting in package, label and specialty printing industries. Flexographic preparation, printing, die making, diecutting, prepress productivity tools, Artios CAD file management, prototyping, workflow automation, RIP parameters, and bar code production are covered. New developments and trends are discussed.

SEMESTER SCHEDULE
CLASS DESCRIPTION
SYLLABUS
  • Grey Facebook Icon
  • Grey Twitter Icon
  • Grey Instagram Icon
  • Grey LinkedIn Icon
  • Grey YouTube Icon

Clemson University Graphic Communications 4060 Specialty Packaging and Printing

OFFICE LOCATION

G-06F Tillman Hall

EMAIL INSTRUCTOR
OFFICE HOURS

By appointment

bottom of page